Formax FD 3200 Bedienungsanleitung

FD 3200Tabletop Air Feed FolderOPERATOR MANUAL8/2013

1-1Chapter1 Before OperationChapter 1 Before Operation1. Features• This machine is a desktop paper folder. Standard folding of standard paper can be

1-2Chapter1 Before Operation2. Names and Functions of Components2-1. External parts[1][2][3][4][5][6][7][7][8][9][10][11][12][13][14]No. Name Functi

1-3Chapter1 Before Operation2-2. Internal parts (paper feed section)[8][7][4][6][3][2][1][2][5][9]No. Name Function[1] Stack height sensor adjustment

1-4Chapter1 Before Operation2-3. Internal parts (top cover section)[1][2]No. Name Function[1] Jam correction knob For rotating the folding rollers wh

1-5Chapter1 Before Operation2-4. Internal parts (paper ejection section)[1][3][4][2][5][6][7]No. Name Function[1] Stacker roller lever This lever sup

1-6Chapter1 Before Operation2-5. Accessories[1] [2] [3] [4][5] [6] [7] [8] [9] [10][11]No. Nam

1-7Chapter1 Before Operation3. Names of Control Panel[1] [2][3] [4][5][6][7][9][10][11][12][13][14][15][8]No. Name Function[1] LCD display Displays t

1-8Chapter1 Before Operation4. Screen Descriptions4-1. Top screenThe top screen is a screen displayed rst when you turn on the power.LTR +0.0/

1-9Chapter1 Before Operation4-2. Menu listThe function menu is displayed if you press the menu key with the top screen displayed.Press the menu key t

1-10Chapter1 Before OperationItem DetailsOther Setting Oper Mode (Operation Mode Settings)[Normal] [Last Fold][Stopper Fixed] Default: [Normal]Sets

Introduction Be sure to read this manual prior to using the product.After reading, leave the manual at the site of use for easy reference whenever que

1-11Chapter1 Before Operation4-3. Stopper adjust screenLTR +0.0/- ++ -LTR +0.0/+0.0[A] [B]Screen Item Displ

1-12Chapter1 Before Operation4-5. Classication of buzzer soundsIn this machine the buzzer sounds in conrmation when setting on the control panel or

1-13Chapter1 Before Operation6. Handling Paper6-1. Paper used• Make sure that the printing ink on the paper has dried completely prior to use.• We

1-14Chapter1 Before Operation6-2. Precautions on stacking paperPaper feed trayPaperStrikingShutterpaper detectingsensor• Stack paper striking the le

1-15Chapter1 Before Operation7. WorkflowThe owchart below illustrates the ow of basic operation. For details, refer to the text and relevant pages.

1-16Chapter1 Before OperationMemo

2-1Chapter 2 Basic OperationChapter 2 Basic Operation1. Turning On/Off the Power • Be sure to use the attached power cord.• Make sure that the powe

2-2Chapter 2 Basic Operation2. Stacking the Paper2-1. Before stacking paperChecking the front/back,top/end of paperCheck the “front/back” and “top/e

2-3Chapter 2 Basic Operation3 Adjust the paper feed guide to match the paper size.Set the paper feed guide in such a way that it touches the paper lig

2-4Chapter 2 Basic OperationWhen processing long paper, use the plate unit and side guide unit.Range of paper length: A3 (LGR) or more, or back edge o

For North AmericaNote:This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC

2-5Chapter 2 Basic Operation3. Standard Folding of Standard PaperMethod to fold standard paper by setting a mode among standard folding modes display

2-6Chapter 2 Basic Operation LTR +0.0/ Ready01 Check the paper size display.The paper size is not displayed if the paper feed guide is not positio

2-7Chapter 2 Basic Operation8 Set [Pickup Air] by following the same procedures as step 4 to 7.Setting range: 20 to 99Refer to “Air Adjustment Table”

2-8Chapter 2 Basic Operation10 Check that the separating air adjustment knob is set to [2].• Larger settings increase and smaller settings decrease

2-9Chapter 2 Basic OperationLTR +0.0/+0.0Ready013 Press the or key to set the processing speed.The default of processing speed is [5]. Folding

2-10Chapter 2 Basic Operation17 Select the method of using the counter./75 +0.0/ /75 +0.0/Ready Ready0100Count up Count down• The counter can

2-11Chapter 2 Basic Operation4. Storage of Machine Store the machine as follows, when it is not being used.Do not touch the power switchwith wet hand

2-12Chapter 2 Basic Operation7 Loosen the setting screws.8 Remove the auxiliary paper feed tray.

3-1Chapter 3 Advanced OperationChapter 3 Advanced Operation1. Correcting Folding MisalignmentFolding misalignment consists of “folding misalignment a

3-2Chapter 3 Advanced Operation2 Remove the paper stacked on the paper feed tray.Adjustments cannot be made eectively by adjusting folding misalignme

iSafety PrecautionsSafety PrecautionsIn this manual, operations and handling of the unit which are hazardous are described using the following marks t

3-3Chapter 3 Advanced Operation1-2. Adjustment the folding misalignment in the up and down directionEjection directionWhen the folded paper is misali

3-4Chapter 3 Advanced OperationAdjustment folding misalignment along vertical length of paper by folding modeAdjust folding misalignment along the ver

3-5Chapter 3 Advanced OperationThe folding stopper moves by 0.1 mm/0.004 inch every time the stopper adjustment key is pressed. While holding down the

3-6Chapter 3 Advanced OperationRegistering the adjusted valueAdjustment values of folding misalignment in the vertical direction of thirty-six registr

3-7Chapter 3 Advanced Operation2. Standard Folding of Non-Standard PaperStandard folding of non-standard paper is a method to register the paper leng

3-8Chapter 3 Advanced Operation7 Input the paper length on the keypad.Setting range :182.0 to 457.2 mm/7.17 to 18.00 inchesWhen the numerical value ha

3-9Chapter 3 Advanced OperationLength of folded planeThe length of the folded plane (see gure on the right) which can be folded by folding plates 1

3-10Chapter 3 Advanced OperationIrreg Set01 P Length 297.0 Fold1 0.0 Fold2 0.07 Press the key.Input numerical value is set, and [Fold1]

3-11Chapter 3 Advanced Operation3-3. Locking the registered dataLock the registered data to keep the value unchanged so that the registered data will

3-12Chapter 3 Advanced Operation3-5. Registering the folding value directly while processingThe current folding settings can be registered for later

iiSafety PrecautionsOperating environmentOperate this unit in the following environment.• where the temperature range is between 5 and 35°C/41 and 95

3-13Chapter 3 Advanced Operation4-1. Cross fold of standard paperDo not put ngers inside during operation.Keep away long hair, ties, jewelry and loo

3-14Chapter 3 Advanced Operation25 mm/0.98 inchPaper feed directionMaximum paper stacking height:25 mm/0.98 inch4 Stack the single-folded paper on the

3-15Chapter 3 Advanced Operation10 Set the stack height sensor adjustment knob to the scale between the rst one and second one.LTR +0.0/+0.0Ready01

3-16Chapter 3 Advanced Operation4-2. Cross fold of non-standard paper1 Single fold non-standard paper according to the procedure of Chapter 2 “3. Sta

3-17Chapter 3 Advanced Operation4-3. Cross fold paper at the desired folding positionThis is a method to cross-fold standard or non-standard paper at

3-18Chapter 3 Advanced Operation6. Stacking the Folded PaperThe angle of the paper receiving tray of this machine can be changed. If the angle is cha

3-19Chapter 3 Advanced Operation7-2. Interval (batch counting) functionInterval (batch) function specifies the number of sheets to be folded and susp

3-20Chapter 3 Advanced Operation A4 +0.0/ Ready 014 Press the key.The display returns to the top screen, an icon will be displayed on the LCD

3-21Chapter 3 Advanced OperationLTR +0.0/ Ready010 Press the key.The display returns to the top screen, an icon will be displayed on the LCD di

3-22Chapter 3 Advanced Operation7-4. Paper feed interval time settingBy changing feed interval the time lag that exits after one sheet is fed and unt

iiiSafety PrecautionsMaintenance / others Do not damage the power cord or power plug.Do not scratch, alter, bend, twist, pull or place heavy objects o

3-23Chapter 3 Advanced Operation7-5. Stacker roller adjustmentThe position of the stacker roller is set automatically to match the paper size and fol

3-24Chapter 3 Advanced OperationWhen sheets of paper processed the gate fold mode unfold and a sheet processed later slips into the one processed bef

3-25Chapter 3 Advanced Operation7-6. Setting ejection conveyance amountSet the output tray amount to [Large] if double folded thick paper tends to un

3-26Chapter 3 Advanced Operation7-7. Operation mode settingsThe operation mode setting is used to set the fold stopper function of the folding plates

3-27Chapter 3 Advanced Operation297 148.5/LTR +0.0/ReadyReady00[Last Fold][Stopper Fixed]8 Press the key.Returns to the top screen.When [Last Fol

3-28Chapter 3 Advanced Operation7-9. Power saving settingIf the machine is not used for a certain period of time, the backlight of the LCD display wi

3-29Chapter 3 Advanced Operation7-10. Alarm settingWhen this machine remains unused for the specied period of time, the buzzer sounds to remind that

3-30Chapter 3 Advanced Operation7-11. Detection OFF settingWhen [No Paper] is displayed although paper is stacked on the paper feed tray, set paper d

3-31Chapter 3 Advanced Operation7-12. Default settingThe setting contents such as speed or double-feed detection can be changed when [Normal] is set

3-32Chapter 3 Advanced Operation12 Press the key.Returns to [Other Setting].13 Press the key.Returns to the top screen.7-13. Idling settingSele

ivSafety PrecautionsWARNING / CAUTION labels "WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.Do not

3-33Chapter 3 Advanced Operation7-14. Tone settingThe buzzer setting (key operational sound on the control panel) can be set to ON or OFF.The buzzer

3-34Chapter 3 Advanced Operation7-15. mm/inch settingAccording to the using environment, the unit used for inputting numerical values of paper size,

3-35Chapter 3 Advanced Operation7-16. Paper feed tray descent distance settingIf a feeding error occurs, or the stop key is pressed, the paper feed t

3-36Chapter 3 Advanced OperationMemo

4-1Chapter 4 Cleaning the UnitChapter 4 Cleaning the Unit• Be sure to disconnect the power cord from the wall outlet before cleaning the unit.• Befo

4-2Chapter 4 Cleaning the UnitConveyance roller3 Wipe with a cloth moistened with alcohol, while rotating the jam correction knob on the folding rolle

4-3Chapter 4 Cleaning the Unit3. Cleaning the beltSuction beltSensor lever Wipe the belt with a cloth moistened with alcohol while rotating it by

4-4Chapter 4 Cleaning the Unit4. Cleaning the sensorSensor attachment positionPaper sensorPaper ejection inlet sensor upperPaper feed inlet sensor up

4-5Chapter 4 Cleaning the UnitKeep in mind the following notes when using compressed air for cleaning.• Use a non-ammable air duster. Read the cauti

4-6Chapter 4 Cleaning the Unit3 Insert the nozzle of air duster into the hole shown in the gure to blow air.Paper ejection inlet sensor lower, Home s

vContentsContentsSafety Precautions ...iPower supply ...

5-1Chapter 5 Trouble GuideChapter 5 Trouble Guide1. Error CodeWhen an error occurs, error codes will be displayed on the LCD window as follows.U***To

5-2Chapter 5 Trouble Guide1-2. Motor errorError CodeError Message Cause SolutionE010 Convey Motor Err Abnormal load on the motor due to paper jamming

5-3Chapter 5 Trouble Guide1-4. Errors requiring a service callWhen the following error codes are displayed, turn the power o and on. If the error is

5-4Chapter 5 Trouble Guide2. Paper JamDo not put ngers inside during operation.Keep away long hair, ties, jewelry and loose clothing.It could cause

5-5Chapter 5 Trouble Guide2-2. Folding plate 8IJMFIPMEJOHUIFDBncel key, press the clear key.Eject forcibly the paper inside the folding plate.Fo

5-6Chapter 5 Trouble Guide5 Attach the folding plate 1 along the set guides.Attach the folding plate 1 holding with both hands.Check that the gear on

5-7Chapter 5 Trouble GuideFolding plate 21 Take out the folding plate 2.Attach the folding plate 2 holding with both hands.2 Open the top cover.Open o

5-8Chapter 5 Trouble GuideWhen having diculty in inserting the folding plate 2, make sure that the stopper of the folding plate 2 does not protrude b

5-9Chapter 5 Trouble Guide3 Open the top cover.Open or close the top covergently.Hands or ngers may be caught in thecover section. Doing so may resu

5-10Chapter 5 Trouble Guide3. TroubleshootingDo not use a ammable static electricity removal spray.Doing so could cause build-up of gas inside the m

viContentsChapter 4 Cleaning the Unit1. Cleaning the folding roller and conveyance roller ...

5-11Chapter 5 Trouble GuideCondition Cause SolutionPaper feed interval is not stable.Paper is curled. Correct the paper curl before use. (p.1-13)Thick

5-12Chapter 5 Trouble GuideCondition Cause SolutionMiss-feed occurs. The suction belt is stained. Clean the belt with a cloth moistened with alcohol.

5-13Chapter 5 Trouble GuideCondition Cause SolutionWhen large paper is stacked on the paper feed tray, the tray does not rise even when the start key

6-1Chapter 6 AppendixChapter 6 AppendixSpecificationsDepending on the system conguration, the specication may vary. Ask your dealer for details.Mode